News

Launch of double clamp type holders for copying "Profile Holders"

June 15, 2007

  Mitsubishi Materials Corporation has recently developed and manufactured a new double clamp type holder series for copying (Profile Holders). These new holders will start to be sold by Mitsubishi Materials Tools Corporation (President: Osamu Takata, Headquarters: 1-6-1 Yokoami, Sumida-ku, Tokyo).

Profile Holders   For copying operations, to prevent the interference between the tool and workpiece, 35° rhombic inserts are often used. However, when machining steep taper faces and complex geometries there may be cases where these inserts cannot be used depending on the workpiece geometry. Profile Holders can be used for these challenging operations, allowing for a substantial reduction of cycle times. Because they can be used in a wider range of machining applications with a single tool, it is possible to achieve shorter cycle times and improved machining efficiencies. It is also possible to reduce the time required for the trial machining that is used to reduce steps in the machined surface and to adjust cutting edge positioning. Furthermore, due to a larger clearance between the workpiece and the insert, chip jamming and damage to the machined parts can be prevented.

Features of Profile Holders

1.
  • 25° rhombic positive insert
    Are used for various machining applications where the interference with the workpiece is liable to occur when using a conventional 35° rhombic insert. In comparison with a negative insert, the positive insert has high sharpness, covering a broader range of machining applications.

2.
Highly reliable double clamp system
The holder uses a highly reliable double clamp system that combines screw clamping and clamp bridge. Inserts are held securely even during copying operation where the cutting force acts in all directions. Additionally, use of the shallow-depth clamp bridge ensures that coolant reaches the actual cutting edge.
3.
Tough UE6020
CVD coated grade UE6020 is available. The tough UE6020 delivers high fracture resistance and allows for stable cutting.

Additional standard items

Product name:
Double clamp type holder for copying, Profile Holder
Holder: 2 types, Insert: 2 types from one grade, 2 items
Release:
June 15, 2007
Sales target:

¥20 million in the first year

Standard price:
Holder   SXZCR2525M15      ¥21,000 (¥22,050 including tax)
Insert     XCMT150304-SVX     ¥1,340 (¥1,407 including tax)

For details on the product above, please click here.

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