News

An addition to the NX3035 cermet turning series, the SV/MV positive breaker inserts and G class negative breaker inserts.

January 10, 2007

  Mitsubishi Materials Corporation has recently manufactured the SV/MV positive breaker inserts and G-class negative breaker inserts for the new NX3035 cermet series. The NX3035 for steel turning was released in July 7, 2006. A total of 71 new geometries will start to be sold by Mitsubishi Materials Tools Corporation (President: Osamu Takata, Headquarters: 1-6-1 Yokoami, Sumida-ku, Tokyo).
NX3035  Cermet is mainly used for finishing operations because it provides superior surface finish. However, when strong thermal shocks or impacts are experienced during machining, cracks can occur causing fracturing that can result in unpredictable and unstable tool life. The new cermet grade, NX3035 has dramatically improved thermal shock and chipping resistance due to a special alloy binder and optimised alloy structure that provides extra high thermal conductivity (PAT. pending). As a result, NX3035 exhibits a highly stable cutting edge performance even during wet machining.
  The latest addition to the NX3035 range includes SV/MV positive breaker inserts suitable for a wide range of machining applications including boring and TNGG G-class inserts to provide a sharp cutting action.

Features of the new cermet grade, NX3035 for steel turning

1.
Special alloy binder
Cermet is a composite material made of hard particles such as titanium carbo-nitride (TiCN) based ceramics and a metallic binder such as Ni. The new NX3035, uses a special alloy binder that offers even higher thermal conductivity and bonding strength and as a result, NX3035 delivers highly improved thermal shock resistance with reduced thermal cracking. This enables the NX3035 to exhibit a high degree of tool life stability even when wet machining, an area where conventional cermet grades can not really perform.
2.
Optimised alloy structure
By forming the alloy structure from particles of an appropriate size, high resistance to crack development and thermal conductivity is maintained. This results in the rigidity and thermal-shock resistance of NX3035 being higher than conventional cermet grades. NX3035 displays excellent fracture resistance under various cutting conditions, ensuring improved cutting edge stability.

Additional standard items

Product name:
NX3035, a total of 65 positive inserts including CPMH090304-MV 6 different G-class negative inserts including TNGG160404R-F
Release:
January 10, 2007
Sales target:
¥800 million in the first year (for the whole NX3035 series)
Standard price:
CPMH090304-MV    ¥670 (¥704 including tax)
DCMT11T304-SV    ¥830 (¥872 including tax)
TNGG160404R-F    ¥940 (¥987 including tax)

For details on the product above, please click here.

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